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Integrating AI into Lean: How to Drive Smarter Continuous Improvement

Autor Randy K. Kesterson
en Limba Engleză Hardback – 30 dec 2026
This book presents a practical roadmap for integrating artificial intelligence (AI) tools into the proven methodologies of Lean thinking to enhance operational excellence and continuous improvement. Drawing from decades of experience in manufacturing, operations, and management consulting, the author explores how modern AI capabilities can extend Lean’s power by improving decision-making, identifying patterns, and eliminating waste in new ways. The book begins by revisiting the foundational principles of Lean, such as value stream mapping, root cause analysis, and standard work. It then introduces key AI technologies – including machine learning, natural language processing, and predictive analytics – and explains their relevance to Lean tools and concepts. Real-world case studies and use cases are used throughout to show how AI can elevate traditional Lean practices. Examples include predictive maintenance enabled by AI-driven sensors, automated analysis of customer feedback for quality improvement, and the use of generative AI to streamline value stream analysis and documentation. The key benefit of this work is its clarity in bridging two powerful yet often separately applied methodologies. The book serves as a hands-on guide for Lean professionals, operational leaders, and continuous improvement teams who want to apply AI effectively without losing sight of Lean’s core values.
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Specificații

ISBN-13: 9781041122326
ISBN-10: 1041122322
Pagini: 188
Ilustrații: 48
Dimensiuni: 178 x 254 mm
Ediția:1
Editura: Taylor & Francis
Colecția Productivity Press
Locul publicării:Oxford, United Kingdom

Public țintă

Professional Practice & Development

Cuprins

SECTION 1 — CONDITIONS: PRINCIPLES FOR LEAN + AI Chapter 1 - AI Does Not Fix Lean — It Reveals It Chapter 2 - Lean Must Lead — AI Must Follow Chapter 3 - Respect for People Is the Constraint Chapter 4 - Learning Speed — Not Efficiency — Is the Advantage Chapter 5 - Visibility Without Judgment Is Dangerous Chapter 6 - Gemba Cannot Be Digitized Chapter 7 - Small Experiments Build Trust — Big Launches Destroy It Chapter 8 - Capability, Not Tools, Determines the Outcome Chapter 9 - Lean Civilizes AI  SECTION 2 —  VOICES FROM THE FIELD  Expert: Question Map Chapter 10 - The Premise:  Why Lean + AI, and Why Now Chapter 11 - Real-World Application:  Where AI Meets Continuous Improvement Chapter 12 - Hopes, Risks, and Lessons Learned Chapter 13 – Change Management, Adoption, and Trust Chapter 14 – Practice and Process:  Gemba, PDCA, and Digital Tools Chapter 15 – Foundations and Definitions Chapter 16 – Strategy, Leadership, and the Future Enterprise SECTION 3 — PRACTICE: LEADING LEAN + AI Chapter 17 - Where Leaders Go Wrong – and What to Do Instead Chapter 18 - What Must Be Stabilized Before Introducing AI Chapter 19 – How to Experiment with AI Without Damaging Learning Chapter 20 – Integrating AI in to Daily Management Without Losing Control Chapter 21 – Knowing When – and When Not – to Scale AI Chapter 22 - Sustaining Lean + AI Over Time Closing A Final Word on Co-Intelligence Index

Notă biografică

Randy K. Kesterson is a senior executive, executive advisor, turnaround leader, executive coach, and author with more than 40 years of experience helping manufacturing and aerospace organizations improve performance and navigate complex business challenges. He has served in executive leadership roles ranging from plant management to Executive Vice President and Chief Operating Officer and has led numerous operational transformations across a wide range of industries.
A recognized expert in Lean, change management, strategy deployment, and business recovery, Randy is the author of The Basics of Hoshin Kanri and The Intersection of Change Management and Lean Six Sigma. In Integrating AI into Lean, he draws on decades of practical leadership experience to demonstrate how artificial intelligence can accelerate continuous improvement while reinforcing – not replacing – the principles that make Lean successful.
Randy holds a Bachelor of Science in Engineering from Iowa State University and an MBA from Syracuse University. He lives in North Carolina with his wife, where he continues to advise organizations facing critical operational and leadership challenges.

Descriere

This book presents a practical roadmap for integrating artificial intelligence (AI) tools into the proven methodologies of Lean thinking to enhance operational excellence and continuous improvement.